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For safety reasons, this is controlled from a local panel. Upkeep and cleaning work can be carried out in maintenance mode. No operator intervention is necessary and the maximum product yield is achieved. In automatic mode, the recipe saved in the control system or a separate PCS system is executed completely autonomously and repeated cyclically. The control system waits for the next user input after each work step. The optimal automatic operating mode can be determined in this way based on the relevant product characteristics and the recipe management parameters. In semi-automatic mode, recipe steps can be selected and started individually.
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This gives the operator maximum flexibility to adapt the machine to changing product characteristics, for example during the trial phase or in multi-purpose operation.
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In manual mode, the process functions can be powered on and off by hand. Control takes place in four operating modes. Integrated recipe management enables flexible, customised input and composition of the recipe sequence. System data is accessed, and the various system parts as well as operating and maintenance interfaces visualised, via the HMI panel. The control system realises the functions necessary to operate the centrifuge, (filter) dryer and mixer as well as all safety-relevant monitoring. Ingenious operating modes & integrated recipe management The HMI panel and S7 TIA control system can also be used for third-party brands and adapted to individual requirements. This results in an overall improvement in product quality.
Moreover, the control system can be linked to an existing higher-level process control system over an Ethernet or Profibus connection, allowing ideal process control as well as the storage of process and product data. Faults, downtime and costs are reduced thanks to remote maintenance worldwide with fast troubleshooting and delivery of spare parts.
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With integrated safety and security features, it guarantees compliance with both IEC 61508 and EN ISO 13849. In addition, the control system fulfils the latest FDA and GMP regulations. A modern user interface and simple system extension ensure more convenience and flexibility, with low changeover times increasing productivity. With its advanced functionalities and remote maintenance unit, the control system increases the safety, reliability and service life of the machines and systems. Certification: U.L.The HEINKEL Group offers an upgraded control system which uses HMI control panels based on the Siemens S7 TIA control system.